
Dominik Schoenegger
Product Line Manager - Mining
Christian Pfeiffer Maschinenfabrik
Optimizing Plant Infrastructure: Installation of a New Ball Mill on Existing Foundations
Optimizing Plant Infrastructure: Installation of a New Ball Mill on Existing Foundations for the Mining Industry
Modernization of mining grinding circuits often faces severe constraints from limited space, extended construction timelines, and high capital costs associated with new civil works.
This presentation outlines a technical and commercial strategy for successfully installing a new, high-performance Ball Mill on a mine's existing foundations. This approach is critical for minimizing operational downtime and drastically reducing capital expenditure in the mining sector.
We detail the necessary steps: from conducting a precise structural analysis and dynamic vibration studies to the customized design of base plates, adapter soles, and mill dimensions to match legacy footprints. We will show how this strategic retrofit compares favorably to traditional greenfield installations, demonstrating significant savings in both time and cost. Attendees will learn how Christian Pfeiffer leverages advanced tools like 3D laser scanning and finite element analysis (FEA) to ensure the new mill, with its increased capacity and energy efficiency, operates safely and reliably within the constraints of the existing plant infrastructure.